From Rod to Retail: The Complete Tobacco Line 

Seven production stages, fourteen machines, one engineering partner. MOI delivers every machine from cigarette rod formation to shrink-bundled distribution packs -- speed-matched, field-proven, and backed by 65+ years of tobacco expertise.

Tobacco Production Flow

Every stage of cigarette production covered by MOI Engineering machines, working together as an integrated system

1

Cigarette Making

Precision rod formation at up to 5,000 cig/min -- consistent weight, diameter, and density for a uniform draw every time

MK8DMK8SMMK9
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2

Plug Making

Tobacco plug production at 2,500 rods/min with automated weight control, feeding directly into the assembly stage

PM4
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3

Assembly

Filter-tip attachment at 2,000 cig/min with micron-level alignment for perfect draw resistance and appearance

PA 7RO
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4

Packing

Soft pack, hard pack, or flip-top boxing at 400 packs/min with gentle handling that eliminates product damage

HLP1HLP2M2-10s
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5

Wrapping

Crystal-clear BOPP or cellophane overwrap at 350 packets/min, sealing in freshness with premium shelf presentation

WRAPID-350GPW III
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6

Cartoning

Glue-sealed cartons at 60/min with tamper-evident closures, ready for retail display and distribution

CM-60
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7

Bundling

Automatic collation and shrink-bundling at 15 bundles/min, palletisation-ready for warehouse and logistics

COPAR
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Stage-by-Stage Breakdown

How each stage connects to deliver a continuous, high-throughput production flow

1

Stage 1: Cigarette Making

Precision rod formation at up to 5,000 cig/min -- consistent weight, diameter, and density for a uniform draw every time

Machines: MK8DMK8SMMK9
2

Stage 2: Plug Making

Tobacco plug production at 2,500 rods/min with automated weight control, feeding directly into the assembly stage

Machines: PM4
3

Stage 3: Assembly

Filter-tip attachment at 2,000 cig/min with micron-level alignment for perfect draw resistance and appearance

Machines: PA 7RO
4

Stage 4: Packing

Soft pack, hard pack, or flip-top boxing at 400 packs/min with gentle handling that eliminates product damage

Machines: HLP1HLP2M2-10s
5

Stage 5: Wrapping

Crystal-clear BOPP or cellophane overwrap at 350 packets/min, sealing in freshness with premium shelf presentation

Machines: WRAPID-350GPW III
6

Stage 6: Cartoning

Glue-sealed cartons at 60/min with tamper-evident closures, ready for retail display and distribution

Machines: CM-60
7

Stage 7: Bundling

Automatic collation and shrink-bundling at 15 bundles/min, palletisation-ready for warehouse and logistics

Machines: COPAR
Single Source Partner

Why Choose a Single Supplier?

Seamless Machine-to-Machine Integration

Every machine is engineered to hand off to the next without custom adapters or third-party interfaces. Speed ratios are factory-calibrated, so your line runs at peak throughput from day one.

One Call Resolves Everything

A single engineering team owns your entire line. No vendor disputes, no finger-pointing between suppliers. One service contract, one spare-parts inventory, one relationship that simplifies procurement and maintenance.

Zero-Bottleneck Throughput

Our engineers balance speeds across all seven stages so no machine sits idle. MK9 at 5,000 cig/min feeds perfectly into HLP2 at 400 packs/min and WRAPID-350 at 350 packets/min.

Lower Total Cost of Ownership

Bundle pricing on the full line, shared consumables across machine families, and a consolidated AMC plan cut your total ownership cost by up to 25% versus multi-vendor setups.

Ready to Set Up Your Production Line?

Our engineers have decades of experience designing complete tobacco production lines. Let us create a customized solution optimized for your facility and production targets.